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Work experience

Lean freelancer

from 05.2019 to now (5 years)
Lean freelancer, Ужгород (Приватні особи)

•Conducting trainings for Lean technologies
•Lean audits to understand next steps of Lean implementation
•Implementation of Lean tools for different areas of activity

Additional information

MOROZ VITALIY
43 Ignata Street, Orehovyca Village, Uzhgorod region 88007
e-mail: [open contact info](look above in the "contact info" section)
Mobile: [open contact info](look above in the "contact info" section)
Work experience
08/2018 – 05/2019Production Process Manager, Groclin Karpaty LLC
Company sews covers for car seats
Lead engineering-technology team for
Quotation for new product introduction
Calculation needed resources for production according customer demand
Communication with customer for final design of product
Create and improve production process for mass production

07/2013 – 08/2018European Lean Team Member, Yazaki Ukraine Ltd., Uzhhorod
Company is the world's largest producer of wiring harnesses for automotive companies
Support European plants for Lean principles/tools implementation
Team work with over departments for help plants to achieve KPI
Conduct Lean audits on the European plants for develop strategy for Lean implementation
Coordinate the plants Lean team for Lean project/tools implementation
5S training and implementation for production area and office
SMED activities (together with Engineering and Production):
Machine working time observation and analysis
Reduce machine changeover time
WIP reduction project (together with Logistic and Production):
Routing for internal logistic materials supply
Kanban cycles calculation
Work place design for easy operation with materials and tools
Supermarket organization
Work place ergonomic organization for quality and efficiency improvement (together with Industrial Engineering and Maintenance)
Find bottleneck operation and improve
Production cycle time verification
Operator work flow (one time touch material)
Work place design development
Line balancing
Poka-yoke tools development and implementation

06/2010 – 07/2013 Lean Leader, Yazaki Ukraine Ltd., Uzhhorod
Company is the world's largest producer of wiring harnesses for automotive companies
Create and lead the team for implement Lean projects in local company
Recruitment of new Lean team members (cooperate with HR department)
Develop strategy and lead implementation of Lean projects
Training and coaching staff throughout the plant to understand and implement Lean tools
Coordinate the team work for Lean projects implementation
Training and cooperation with all departments for Lean projects implementation

02/2006 – 06/2010 Manufacturing Engineer, Jabil Circuit Ukraine Ltd., Uzhhorod
Company provides services to global electronics and technology companies.
Lead engineering group on the production work cell
Coordinate the technicians team for machine problem solved
Plan and organize the preventive maintenance
Update the preventive maintenance plan according result of machine downtime analysis
Cooperate with machine supplier service for equipment maintenance
Reduce the time and costs for equipment maintenance
Participation in the forecast of new product
Preparation of production process flow
Machine expenses (transportation, installation, service and spareparts) forecast
Consumable materials calculation
Production staff (quality controllers, technicians and direct labors) forecast
New products introduction for mass production
Process documentations preparation according customer and internal requirements
Lead the production line installation process
Organization of trainings for technicians
Organization of trainings for direct labors
Cooperation with project team for process development during rump up production process
Control all forecasted expenses during mass production
Cooperation with production staff for process improvement under results of process reports (like time studies, machine and process downtimes, quality rejects, etc.)
Participation in preparation for audit ISO 9001:2000 and ISO 14001

Education
1998 – 2002 Charles University, Prague, Czech Republic
Ph.D. studies (not finished), Faculty of Mathematics and Physics, Department of Electronics and Vacuum Physics
1992 – 1997 Uzhhorod State University, Faculty of Physics Ukraine
Master’s degree, physics and technology of materials and components of electronic technique
Skills
Design for Manufacturing (DFM)
Lean promotion, Lean coach and trainer
Lean tools: Process mapping (VSM), 5S, 7 Muda, Kaizen (Continues Improvement), SMED, Visual Management, Just-In-Time
Ability to apply FMEA, Root Cause Analysis and other common problem solving methodologies
Language: Native Ukrainian, Russian; knowledge of English and Czech